On-Line CCS-300

The CCS-3000 chemical and mineral moisture analyzer is MoistTech’s NIR (Near Infrared) online moisture management for instant, non-contact measurement for coke, coal & sinter materials. Precision filters and algorithms have been incorporated to optimize performance under the demanding conditions in coke, coal and sinter processing. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership the CCS-3000 is the answer to controlling moisture in your product.

The CCS-3000 mineral and chemical analyzer is renowned for its rugged design and ability to withstand the toughest manufacturing environments in the industry. Insensitive to material variations such as particle size, material height and color, the CCS-3000 analyzer provides continuous, reliable readings. It requires only a one-time calibration, is maintenance free and the drift free optical design allows operating personnel to confidently make immediate process adjustments based on real-time measurements.

With thousands of measurements per second, MoistTech’s CCS-3000 mineral and chemical moisture management allows users to optimize their on-line process and dramatically improve product quality, providing both energy savings and potential increased productivity with lower material losses.

The CCS-3000 uses state-of-the-art components allowing installation in the most extreme locations. Additionally, with MoistTech’s product loss software capability where small gaps, inert material, foreign objects, belt or screw conveyors are removed from the measurement calculation this providing the most accurate true moisture reading.

CCS-3000 Moisture Sensor Installation Locations

The CCS-3000 mineral and chemical moisture analyzer has many areas of applications:

  • belt conveyor
  • screw and drag conveyors
  • down chutes and storage bins.

At-line: The addition of the base and stand option provides instant off-line or at-line measurement under on-line operating conditions.

CCS3000 coal application


  • Power: AC 110-220V
  • Moisture Range 0-95%
  • Accuracy +/- 0.1% to 0.01%
  • Repeatability +/- 0.1% of measured value
  • Dimensions 31cm x 18cm x16cm
  • Weight 7 Kilograms (15.5 lbs.)
  • Output (3) x 4-20mA

CCS-3000 Moisture Sensor Applications

MoistTech has the worldwide reputation for its exceptionally accurate NIR (near infrared) sensors and software for moisture testing, measurement and control, the newly developed CCS-3000 moisture sensors and software can be configured and calibrated for numerous components in virtually any application.

You can find more information about MoistTech’s moisture sensor applications and what products are ideally suited for accurate and precise moisture testing, measurement and control. In addition, thousands of moisture analyzers are installed on MoistTech applications, not only for the measurement of moisture, but also for other applications, such as measuring and controlling: coating thicknessresin content, oil, protein, fat, nicotinesugar, seasonings, plastic film thickness and many other constituents.

CCS3000 Coal Rocks Application
CCS300 with sensor monitor


MoistTech Sensor Advantage


Product loss software capability


Large intense quartz halogen light source


Optical system that is several times more efficient than competitors


High speed motor – 100s more measurements per second


No product height effect 4 to 14 inches from material


Zero ambient or other light effect


No effect from dust, temperature or humidity


Display in % wet or % dry weight


Rugged industrial design


Key Benefits for Users


Low cost


Highest accuracy


Newest technology


Industry specific


Easiest installation & calibration


Very low maintenance


Most advanced software


Surface mount electronics


Product Quality Monitoring

Allows immediate production line adjustments to improve product quality and consistency

Process Optimization

Allows 100% monitoring of your production process to reduce product that is “out of specification”

Fuel Consumption Savings

Reduce your energy usage as the drying/cooking process can be controlled resulting in a reduction in energy consumption

Water Savings

Reduce your water usage by continuously monitoring moisture content

Dust Prevention

Help reduce the risk of explosions due to dust

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Suite 52 Austlink Corporate Centre

14 Narabang Way, Belrose NSW 2085 Australia